Robotic Production Line
Robotic Production Line The Robotic Production Line consists of the following parts: robot, electronic control system, demolition device, transition belt, sheet cleaning machine, sheet oiling machine, centering station, line end palletizing system, safety protection system and robot end picker ....
Robotic Production Line
The Robotic Production Line consists of the following parts: robot, electronic control system, demolition device, transition belt, sheet cleaning machine, sheet oiling machine, centering station, line end palletizing system, safety protection system and robot end picker . Robot stamping automation system requires integrated presses, robots, destackers, washing machines, oilers, centering stations, dual material testing devices, various belts, synchronous control systems, safety protection systems and large screen displays, and seamless The ability to integrate into the plant's MES system.
1. Punch manipulator is designed and manufactured according to CE standard, with accurate feeding, high efficiency, stable output and reduced defective products.
2. Self-contained material separation device and material overlap detection function, automatic collection of corner scraps without manual selection, high safety, can be applied to a small number of varieties of production operations, saving time, it is widely used in automatic production lines In the middle, the development and production of robots has become an emerging technology that has developed rapidly in high-tech neighborhoods.
3. In addition to the characteristics common to handling robots such as large load, precise trajectory and stable and reliable performance, the robot for stamping production also needs to meet the characteristics of frequent braking, large working range, large workpiece size and large rotating area.
4. The stamping robots of various manufacturers have increased the motor power and reducer specifications on the basis of ordinary handling robots, lengthened the arms, and widely used scaffolding installation structures.
5. The layout layout of the specific stamping automation production line can be adjusted according to the area of the production workshop. For example, the opening and unloading method of the unloading truck can be parallel to the press line or perpendicular to the press line.
1.1 Analysis of parts processing technology
Before planning and designing an automated production line, the person responsible for the design must have a comprehensive view of the materials to be used to machine the part, the specifics of the machining work, the precision of the machining required, and the quality standards to be achieved. Analysis, in order to be able to formulate a detailed process line for processing parts, so as to prepare a processing card that meets the requirements of different parts, and to clarify the clamping points and positioning surfaces in the process of machining parts, so as to develop an accurate and effective part machining cutting reference. data. In addition, due to the different tools, fixtures, gauges, and related inspection methods that need to be used in the process of machining parts, when the relevant process tools are transferred between different processing steps, necessary cleaning is required. Work, flip, store, etc., and determine the relevant parameters.
1.2 Determine the robot form
Through the analysis of the process flow of the part processing, combined with the beat of the machined parts, the inconsistency of the production line in the plane form, the time of loading and unloading, the time required to process the intermediate workpiece logistics during the machining process, and the equipment processing station and the manufacturing line Factors such as cost determine whether to use a truss or articulated robot. Under normal circumstances, the following factors can be selected to use the truss type robot to complete the loading and unloading work: First, the processing equipment itself has the function of automatically opening and closing the door, and the upper part of the equipment workbench has a relatively wide loading. And the space for blanking; second, the workbench of the processing equipment is arranged according to the direction along a straight line; third, there is no fixed spindle and tool changer and the like above the equipment workbench. If the production line for part processing does not meet the above requirements, then the articulated robot can be selected.
2 overall design
2.1 The composition and arrangement of the overall equipment
Depending on the type of robot used, automated production lines can be divided into two categories: automatic production lines consisting of articulated robots or production lines consisting of truss robots. Although the above two production lines use the processing technology and the characteristics of the processing equipment used, as well as the applicable occasions, but from the basic composition, it is roughly the same, mainly including the following parts: First, The feeding equipment, from the specific use function of the equipment, is mainly the equipment for automatically conveying the blank blank to the production line, which belongs to the input type of equipment in the production line; from the daily use situation, the equipment mainly adopts the belt and the roller table. Transportation methods such as push, chain and suspension chain; from the perspective of the equipment itself, there are mainly various mechanisms such as conveying guide, workpiece positioning and stopping, and in-position detection. For the equipment, the existence of these mechanisms is mainly It is to achieve the accuracy and reliability of the workpiece transfer target. Second, the robot system, from the perspective of the system's functionality, the system belongs to the core component of the automatic production line, and belongs to an actuator that processes between the various processing equipment during the processing of the part. The mechanism is mainly controlled by the robot itself. The system and the robot are composed of three parts. According to the analysis, in the production line, the system has the characteristics of relatively fast running speed, relatively high degree of freedom of rotation, and strong positioning ability. It belongs to assembly positioning, rotation, loosening, detection, clamping and moving. A modern smart device.
2.2 Determination of logistics and transportation direction
From the point of view of the entire automatic production line, it is very important to determine the flow of the entire material, which is very important for improving the rationality of the design of the production line; the rationality of the material flow can not only make the processing function of the processing equipment itself sufficient. After exerting it, it is also possible to effectively utilize all the equipment at the processing site and optimize the flow path of the materials, thereby effectively saving the time required for the circulation and improving the production efficiency. In this regard, when determining the direction of material flow, the designer needs to consider the following aspects: First, the material flow direction needs to be consistent with the process flow of the machined parts, and the pause and change in the logistics process should be reduced as much as possible. The frequency of the intermediate links, such as the hand, improves the efficiency of material flow. Secondly, when determining the logistics, it is necessary to comprehensively consider the size of the space where the production line is located and its own distribution form, to ensure that the production site can be optimally utilized, so that the designed production line can fully meet the overall needs of the logistics.
2.3 Determine the layout of the pipeline and cable
In the entire automated production line, the arrangement of the gas path, oil circuit and cable is the key point for determining and measuring the appearance of the production line. Therefore, when determining cables and pipelines, the staff needs to consider the following aspects: First, the pipelines and cables are mainly composed of three types: air bridge type, trench groove type and ground line slot type. The staff needs to select different layouts according to the specific conditions of the production line site and the specific requirements of the parts processing, to ensure that the layout can fully meet the requirements of neat and overall aesthetics. Secondly, when selecting the arrangement of the air bridge type, it is necessary to adjust the arrangement height to ensure that the arrangement height can be greater than the maximum height that the robot can reach when grasping the workpiece, and ensure the smoothness of the work.